Spider silk-based sustainable materials

  • Kyoto University
  • From Japan
  • Responsive
  • Innovative Products and Technologies

Summary of the technology

Background

Spider silk, particularly dragline silk, has exceptional mechanical properties which make it an attractive source of natural fiber for different materials. Dragline silk is strong, tough, light, wettable, biodegradable and biocompatible. However, the adoption of spider dragline silk as a widely used natural material is hindered by its water sensitivity, i.e. embrittlement in dry environments, structure complexity, and unclear spinning mechanism of production. Attempts to produce synthetic spider silk are ongoing but large-scale manufacturing is still problematic. The present invention is a production method of artificial dragline silk using photosynthetic bacteria.

Kyoto University

Details of the Technology Offer

➤ Desirable properties can be achieved

In order to produce spider silk-like fibers with desired characteristics, the inventors first performed a comprehensive analysis of spider silk genes and constructed a database of the physical, mechanical, and biological properties of various spiders’ silk, SILKome (Arakawa et al. 2022). Based on these data, they identified which sequences need to be altered/designed to produce more water-resistant and biodegradable spider silk.

➤ More sustainable production method

Next, the inventors designed a system for sustainable synthesis of spider silk structural proteins using marine purple photosynthetic bacteria. To express the protein of interest, the researchers developed a method of high throughput bacteria transformation increasing the efficiency by 2 orders of magnitude (Miyamoto et al. 2022). This robust molecular tool of protein transduction can induce a unique cellular uptake mechanism for the efficient transport of bioactive proteins into bacteria.

Genetically modified yeast and bacteria fermentation is commonly used for producing spider silk. Unlike these processes, the use of photosynthetic bacterium doesn’t require feeding therefore reducing the cost of spider silk protein synthesis. At Kyoto Universitya4000L demo plant was built to streamline the process.

➤ Novel spinning method

The inventors also developed the first water-based spinning via LLPS process to draw spider silk fibers. By mimicking the native spinning process spiders use to make silk, the researchers managed to produce synthetic silk fibers structurally similar to the natural spider silk (Malay et al. 2020, Fig.1).

Figure 1. Morphology of biomimetic spider silk fibers.(A) A single fiber generated from 0.5 µl starting volume of MaSp2 protein, a primary component of spider silk. (B) SEM images showing morphology of fibers.

Symbiobe is a spin-off from Kyoto University which produces spider silk polymer and collaborates withSpiber, one of the leaders in spider silk production, as part ofJST COI-Next program.

Technology Readiness Level :7

Potential Applications

Clothing materials
Plastic alternatives

Possible Collaboration Mode(s)

  • R&D collaboration
  • Licensing
  • IP Acquisition
  • Other

Patent No :WO2011006133

Publications
Arakawa K, Kono N, Malay AD, Tateishi A, Ifuku N, Masunaga H et al. 1000 spider silkomes: Linking sequences to silk physical properties. Sci Adv 2022; 8: eabo6043.
Miyamoto T, Toyooka K, Chuah J-A, Odahara M, Higchi-Takeuchi M, Goto Y et al. A Synthetic Multidomain Peptide That Drives a Macropinocytosis-Like Mechanism for Cytosolic Transport of Exogenous Proteins into Plants. JACS Au 2022; 2: 223–233.
Malay AD, Suzuki T, Katashima T, Kono N, Arakawa K, Numata K. Spider silk self-assembly via modular liquid-liquid phase separation and nanofibrillation. Sci Adv 2020; 6. doi:10.1126/sciadv.abb6030.

Attached documents

Related Keywords

  • Biological Sciences
  • Industrial Biotechnology
  • Biobased high-performance materials
  • Sustainability
  • Novel Materials and Materials Technology
  • Genetic Engineering / Molecular Biology
  • Enzymology/Protein Engineering/Fermentation

About Kyoto University

Kyoto University was founded in 1897, the second university to be established in Japan. Kyoto University is among 10 National Designated Universities in Japan. It boasts 18 graduate schools, 10 faculties, 12 research institutes, and 26 centers and other establishments. Research conducted at Kyoto University spans the full spectrum of fields from social to natural science.

The outstanding research conducted at Kyoto University gives birth to useful technologies that could greatly benefit society. SACI (Society-Academia Collaboration for Innovation Office) was established at Kyoto University to bridge the gap between researchers and industry. We facilitate joint research, technology transfer, creation of university startups, and provide entrepreneurial education. We are building a strong network of global industry partners to make sure basic research reaches the market.

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